FEM based simulation and analysis of stainless steel turning

Show simple item record

dc.contributor.author Karim, Md.Rifat Bin
dc.contributor.author Osman, Fahim
dc.contributor.author Islam, Md.Ashiqul
dc.date.accessioned 2021-09-08T08:20:17Z
dc.date.available 2021-09-08T08:20:17Z
dc.date.issued 2013-11-15
dc.identifier.citation Mohd zaim bin mohd zukeri, “study on cutting operation in turning process by 3D simulation using deform 3D”, Faculty of Mechanical and Manufacturing Engineering University Tun Hussein Onn.  Childs, T. H. C., “Material Property Needs in Modeling Metal Machining,” CIRP Workshop on Modeling Metal Cutting, (1998).  Flom, D. G., ``High-Speed Machining,'' in: Bruggeman and Weiss (eds.) Innovations in Materials Processing, Plenum Press, (1983) 417-439.  Kobayashi, S., Herzog, R. P., Eggleston, D. M. and Thomsen, E. G., “A Critical Comparsion of Metal-Cutting Theories with New Experimental Data”, Trans. ASME J. Eng. Ind. (1960), 333-347.  Marusich, T. D. and Ortiz, M., “Modeling and Simulation of High-Speed Machining”, Int. J. Num. Meth. Eng 38 (1995), 3675-94. Sandstrom, D. R. and Hodowany, J. N., “Modeling the Physics of Metal Cutting in High-Speed Machining,” Machining Science and Technology, 2 (1998), 343-353.  Stevenson, R. and Stephenson, D. A., “The Mechanical Behavior of Zinc During Machining,” Journal of Engineering Materials and Technology, 177 (1995), 172-178.  Strenkowski, J. S. and Athavale, S. M., “A Partially Constrained Eulerian Orthogonal Cutting Model for Chip Control Tools,” Journal of Manufacturing Science, 119 (1997), 681-688.  Obikawa, T. and Usui, E., “Computational Machining of Titanium Alloy-Finite Element Modeling and a Few Results,” Journal of Manufacturing Science and Engineering, 118 (1996).  Obikawa, T., Sasahara, H., Shirakashi, T. and Usui, E. “Application of Computational Machining Method to Discontinuous Chip Formation,” Journal of Manufacturing Science and Engineering, 119 (1997), 667-674.  W. Grzesik, M. Bartoszuk and P. Niesłony. Finite element modeling of temperature distribution in the cutting zone in turning processes with differently coated tools., 13th international scientific conference. 2005.  M. H. El-Axir . A methode of modeling residual stress distribution in turning for different material., International journal of Machine tool & Manufacture 42 (2002) 1055-1063  D. O’Sullivan, M. Cotterell. Temperature measurement in single point turning., D. O’Sullivan, M. Cotterell . Journal of Materials Processing Technology 118 (2001) Page | 87  L. B. Abhang, M. Hameedullah . The Measurement of chip-tool interface Temperature in the Turning of steel., International Journal of Computer Communication and Information System, 2010  S. R. Carvalho, S. M. M. Lima e Silva, A. R. Machado, G. Guimaraes. Temperature determination at the chip-tool interface using an inverse thermal model considering the tooland tool holder., Journal of Material Processing Technology 179 (2006)  T. Tyan, We H. Yang, Analysis of Orthogonal Metal Cutting Processes, in Int. J. for Num. Meth. Eng., vol. 34, 1992, pp. 365−389  K. Ueda, K. Manabe, J. Okida, 1999, A Survey and Recent Investigations on Computational Mechanics in Cutting, in II CIRP Int. Workshop, 1999, Nantes  C. Constantin, E. Strajescu, Revision of actual stage in modeling of cutting processes, in Proceedings in Manufacturing Systems, vol. 6, iss. 1, 2011, pp. 11−24  A. Molinari, A. Moufki, The Merchant’s model of orthogonal cutting revisited: A new insight into the modeling of chip formation, in J. of Mech. Sci., vol. 50, 2008, pp. 124−131  M. Barge, H. Hamdi, J. Rech, J.-M. Bergheau, Numerical modelling of orthogonal cutting: influence of numerical parameters, in J. of Mat. Proc. Tech., vol.164−165, 2005, pp. 1148−1153  E. Ceretti, Numerical Study of Segmented Chip Formation in Orthogonal Cutting, in II CIRP Int. Workshop, January, 1999, Nantes  K. W. Kim, W. Y. Lee, H. C. Sin, A Finite Element Analysis of a Machining with the Tool Edge Considered, in J. Mat. Proc. Tech., vol. 86, 1999, pp. 45−55  Halil Bil, Simulation of orthogonal metal cutting by finite element analysis, a thesis submitted to the Middle East Technical University, 2003, Turkey  O. Pantale et al., 2D and 3D numerical models of metal cutting with damage effects, in Comp. Meth. Appl. Mech. Eng., vol. 193, 2004, pp. 4383–4399  A. Molinari, R. Cheriguene, H. Miguelez, Numerical and analytical modeling of orthogonal cutting: The link between local variables and global contact characteristics, in Int. J. Mech. Sci., vol. 53, 2011, pp. 183-206  www.lapt.unina.it/resrep/costa.pdf, accessed on: 04.04.2012  www.research.sabanciuniv.edu/5983, accessed on: 09.04.2012  Y. Zheng, J. W. Sutherland, An orthogonal cutting model based on finite element deformation analysis Part I: Model development, in Proc. IMECE, vol. 10, 1999, pp. 293−300  A. V. Kirichek, A. N. Afonin, Stress-Strain State of the Thread-Milling Tool and Blank, in Russian Eng. Research, vol. 27, 2007, pp. 715−718 Page | 88  *** AdvantEdge FEM 5.8 User’s Manual 2011  J. Mackerle, Finite-element analysis and simulation of machining: a bibliography (1976-1996), in J. of. Mat. Proc. Tech., vol.86, 1999, pp. 17−44  F. J. Harewood, P. E. McHugh, Comparison of the implicit and explicit element methods using crystal plasticity, in Comp. Mat. Sci., vol. 39, 2007, pp. 481−494  E. Ezugwu, Z. Wang, Titanium alloys and their machinability - a review, in J. Mat. Proc. Tech., vol. 68, 1997, pp. 262−274  A. Shih, Finite element analysis of orthogonal metal cutting mechanics, in Int. J. Mach. Tools and Manuf., vol. 36, 1996, pp. 255−273  M. Calamaz, D. Coupard, F. Girot, A new material model for 2D numerical simulation of serrated chip formation when machining titanium alloy TA6V, in Int. J. Mach. Tools and Manuf., vol. 48, 2008, pp. 275−288  Z. B. Hou, R. Komanduri, On thermoplastic shear instability in the machining of a titanium alloy (Ti-6Al-4V), in Met. Mat. Trans., A vol. 33, 2002, pp. 2995−3010  Dr.S.S.Chaudhari, S.S. Khedkar, N.B. Borkar. Optimization of process parameters using Taguchi approach with minimum quantity lubrication for turning. International Journal of Engineering Research and Applications (IJERA). Vol. 1, Issue 4, pp.1268-127  W. H. Yang, Y. S. Tarng. Design optimization of cutting parameters for turning operations based on Taguchi Method. Journal of Processing Technilogy 84 (1998) 122-129  Todd, Robert H.; Allen, Dell K.; Al ting, Leo (1994), Manufacturing Processes Reference Guide,  Workshop Technology by W.A.J. Chapman Ph.D. M.Sc.(Eng.), M.I.Mech.E., M.I.Prod.E. Principal Hatfield College of Technology, Hertfordshire first published 1951 part one, two and three published by Edward Arnold  Koepfer, Chris, "Hard Turning as an Alternative to Grinding", Production Machining, 1/22/2010. productionmachining.com, accessed 3/4/2010  Threading On A Lathe : Modern Machine Shop Mmsonline.com. 2003-01-15. Retrieved 2012-03-13. en_US
dc.identifier.uri http://hdl.handle.net/123456789/887
dc.description Supervised by Dr. Mohammad Ahsan Habib Assistant Professor, Department of Mechanical and Chemical Engineering (MCE), Islamic University of Technology (IUT), Board Bazar, Gazipur-1704, Bangladesh en_US
dc.description.abstract In this paper, an attempt has been made to study the effect of cutting speed and feed rate on the cutting forces and chip breakage in turning process. Nowadays researches on metal cutting processes are being done in different laboratories as it is of importance not only for understanding the fundamentals of metal cutting processes but also for the design of different metals used in laboratories both for scientific and engineering purpose. Understanding of the fundamentals of metal cutting processes through the experimental studies has some limitations. Metal cutting modeling provides an alternative way for better understanding of machining processes under different cutting conditions. Using the capabilities of finite element models, it has recently become possible to deal with complicated conditions in metal cutting. Finite element modeling makes it possible to model several factors that are present during the chip formation .As simulation tool for the purpose of this study; the FEM software used is AdvantEdge FEM. AdvantEdge FEM is a CAE (Computer Aided Engineering) software solution for the optimization of metal cutting. This modeling software is used by those looking to improve tool design, increase material removal rates, extend tool life, improve part quality, and much more. We use AdvantEdge FEM to decrease the need for trial and error testing. The simulation results on cutting forces and chip thicknesses are compared with experimental data in order to indicate the consistency and accuracy of the results when conducting the comparison. Actually this paper presents the advantage of using software for simulation of cutting process and study of stainless steel turning. To complete our research wok we use 2D Finite Element Model (F.E.M.) of chip formation process, proposed in the software named AdvantEdge FEM with an experimental set up in the laboratory. The experimental validation showed a good qualitative agreement. Thus, FEM of cutting process can be considered as a promising and reliable tool for machining development within the near future. en_US
dc.language.iso en en_US
dc.publisher Department of Mechanical and Production Engineering (MPE),Islamic University of Technology(IUT), Board Bazar, Gazipur, Bangladesh en_US
dc.title FEM based simulation and analysis of stainless steel turning en_US
dc.type Thesis en_US


Files in this item

This item appears in the following Collection(s)

Show simple item record

Search IUT Repository


Advanced Search

Browse

My Account

Statistics